Diploma in Fundamentals of Manufacturing Processes

1. Introduction to Manufacturing Processes Overview of manufacturing industries, process types, and production systems.

2. Materials and Properties in Manufacturing Metals, polymers, ceramics, composites, and their applications.

3. Casting and Forming Processes Techniques in shaping materials, including molding, forging, and extrusion.

4. Machining and Fabrication Techniques Cutting, drilling, welding, and CNC machining fundamentals.

5. Automation and Manufacturing Technology Robotics, CAD/CAM, and Industry 4.0 applications.

6. Lean Manufacturing and Process Optimization Waste reduction, continuous improvement, and efficiency strategies.

7. Quality Assurance and Control in Manufacturing ISO 9001 standards, inspection methods, and Six Sigma principles.

8. Health, Safety, and Environmental Practices in Manufacturing Workplace safety, environmental compliance, and sustainable practices.

9. Supply Chain and Production Planning Inventory management, scheduling, and logistics in manufacturing.

10. Project Work: Applied Manufacturing Processes Practical project applying learned techniques to real‑world scenarios.

• Builds competence in core manufacturing processes and technologies

• Enhances compliance with quality, safety, and environmental standards

• Strengthens skills in lean manufacturing, automation, and process optimization

• Provides tools for supply chain integration and production planning

• Offers recognized certification to support careers in manufacturing, engineering, and industrial management

• Technicians and supervisors in manufacturing industries

• Engineering students and trainees

• Professionals seeking to strengthen knowledge of production processes

• Individuals progressing from Level 3 technical or vocational qualifications

• Assessment Type: Written exam + practical project + case study

• Format: MCQs, essay‑style questions, applied project work

• Total Questions: 80 theory + 1 case study + 1 project submission

• Passing Score: 70%

• Duration: 5 days (35–40 hours total)

• Certification: Diploma in Fundamentals of Manufacturing Processes (MFPC)

To deliver this Qualification, HiQual UK Approved ATPs must demonstrate the capability to deliver, assess, and internally quality assure qualifications in line with recognised regulatory principles and the expectations of the Regulated Qualifications Framework (RQF).

Approved centres must operate effective systems to ensure the validity, reliability, fairness, consistency, and security of assessment.

1. Centre Recognition and Legal Compliance

Centres must be formally recognised by HiQual UK prior to the delivery or assessment of any qualification. To maintain recognition, centres must: Be a legally constituted organisation operating in compliance with applicable legislation and regulatory requirements. Demonstrate effective governance, management oversight, and clear lines of accountability. Comply with all HiQual UK policies, procedures, and conditions of centre recognition. Notify HiQual UK promptly of any material changes that may affect delivery, assessment, or internal quality assurance arrangements.

2. Resources, Facilities, and Learning Environment

Centres must ensure that sufficient and appropriate resources are in place to support learning and assessment. This includes: Learning environments appropriate to the mode of delivery, including classrooms and, where applicable, specialist or practical facilities. Access to learning and assessment resources that enable learners to meet qualification outcomes. Secure systems for managing learner data, assessment records, and certification claims. Arrangements that support equality of access and reasonable adjustments for learners where required.

3. Staff Competence and Occupational Expertise

Centres must ensure that all staff involved in delivery, assessment, and internal quality assurance are competent and suitably qualified. Centres must: Appoint tutors with appropriate subject knowledge, teaching competence, and relevant occupational or professional experience. Ensure assessors are trained and competent in applying HiQual UK assessment requirements and standards. Appoint a qualified Internal Quality Assurer (IQA) responsible for monitoring assessment practice and decisions. Maintain records of staff qualifications, experience, training, and continuing professional development (CPD).

4. Assessment Practice and Internal Quality Assurance (IQA)

Centres must operate robust internal quality assurance systems to ensure assessment integrity. Centres must: Ensure assessment is valid, fit for purpose, and conducted in line with HiQual UK requirements. Implement effective IQA procedures to monitor assessor performance and confirm the consistency of assessment decisions. Maintain accurate, complete, and auditable records of learner registration, assessment evidence, and outcomes. Carry out regular internal reviews and standardisation activities to support continuous improvement.

5. Integrity, Risk Management, and Malpractice

Centres must take appropriate measures to protect the integrity of assessment. Centres must: Maintain policies and procedures for the prevention, identification, and management of malpractice and maladministration. Ensure secure handling, storage, and retention of assessment materials and learner evidence. Report any suspected or confirmed malpractice to HiQual UK in accordance with published procedures.

6. Health, Safety, Safeguarding, and Learner Protection

Centres must provide a safe, inclusive, and supportive learning environment. Centres must: Comply with applicable health and safety and safeguarding legislation. Conduct risk assessments for learning activities, particularly where practical or technical work is involved. Maintain procedures to safeguard learner welfare and wellbeing.

7. Learner Information, Support, and Fair Treatment

Centres must ensure learners are informed, supported, and treated fairly. Centres must: Provide clear and accurate information on programme requirements, assessment methods, and certification. Ensure learners receive timely and constructive feedback on assessment outcomes. Operate transparent complaints and appeals procedures aligned with HiQual UK requirements. Manage learner information securely in compliance with data protection legislation.